Nanko Gear's standard industrial gearbox series is designed to meet diversified industrial needs, providing advanced configurations such as two-stage power double shunt, three-stage parallel shaft drive + power double shunt. As an innovative iteration of low-speed and heavy-duty gearboxes, this series is developed and designed by Nanko Gear on the basis of summarising domestic and international experience and shortcomings in the application of large mill gearboxes.
The gearbox adopts compact design and lightweight structure, with precision engineering components to ensure smooth transmission, low noise and long service life. The standardised and modular architecture of the series simplifies installation and maintenance and reduces spare parts inventories - an advantage that is particularly prominent on construction sites where gearboxes for construction machinery are in frequent operation, where they are easy to maintain and where efficient
Power transmission is ensured.
-By combining strong mechanical performance with user-oriented functionality, the gearboxes offer excellent durability and efficiency in mining, metallurgy, cement and other industries, while being flexible enough to adapt to changing operating conditions.
-Performance Features
-The MPG Series Roller Press Gearboxes have strong power transmission capability and provide stable high torque to ensure the efficient operation of the roller press during material processing.
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Mining Excavation Gearboxes are made of high-quality, high-strength alloy materials and are precision heat-treated for extremely high hardness and toughness, which greatly improves the wear resistance of the gears and extends their service life.
-The gear meshing adopts advanced tooth shape and precision machining technology, the meshing accuracy and smoothness are optimised, minimising energy loss and improving transmission efficiency.
-Unique lubrication and cooling system can quickly dissipate heat, maintain ideal working temperature, safeguard the performance of gears and bearings, thus improving the reliability and stability of the equipment.
-Designed to withstand frequent load fluctuations and transient shocks, the gearbox offers superior resistance to vibration and shock, ensuring seamless operation and reducing the risk of failure. Its intelligent design includes a real-time monitoring system that continuously analyses the operating status of the plant's conveyor gearboxes, providing early warning of potential failures so that maintenance can be carried out in a timely manner.
-The optimised sealing structure keeps out dust, contaminants and moisture, maintaining internal cleanliness and lubrication integrity, which is critical to the reliability of
Chemical mixing gearboxes. The compact form saves installation space and is easy to integrate with other equipment, simplifying installation and commissioning. In addition, the machine-cutting gearbox is highly compatible with different manufacturers and models of roller presses, providing users with flexibility and convenience.
Main technical parameters
Torque range: 200-5,800 kN-m, suitable for roller presses of different sizes and operating intensities.
Speed ratios: 25-125, offering a wide choice of speeds to meet specific production process requirements.
Main areas of application
Cement production: Improving the efficiency and quality of cement production by facilitating the extrusion and grinding of raw materials.
Mining: Support beneficiation operations through reliable crushing and grinding in mining excavation gearbox systems.
Metallurgical industry: seamless rolling and forming of metallic materials with MPG standard gearboxes, ensuring smooth production workflows.
Important Notes
INSTALLATION: Refer to the manual and follow the steps closely to ensure proper and safe placement of components.
CLEANING: Thoroughly clean the gearbox and components prior to installation to prevent contamination.
BOLTINGS: Check the tightness of all bolts before operation to avoid the dangers associated with loosening.
START-UP: Apply load gradually during start-up to prevent shock damage caused by instantaneous high loads.
Monitoring: Monitor the oil temperature and pressure during operation; if the parameters are out of the normal range, stop the operation and check them.
LUBRICATION: Periodically evaluate the quality of the lubricant and change it as necessary to maintain optimum performance.
MAINTENANCE: Never commission or service the gearbox while it is in operation; always switch off and disconnect the power supply first.
LONG TERM SHUTDOWN: Protect the gearbox during long periods of shutdown by using rust inhibiting oil and a dust cover.
INSPECTION: Routinely check gear wear, bearing clearances and other components; address problems promptly.
Training: Ensure that operators are professionally trained in operation and maintenance procedures.
Product Highlights
Stable Metallurgical MPG Roller Gearboxes
Gearboxes for paper machines
Reliable Metallurgical MPG Roller Gearboxes
Performance Features：
MPG series of Roller Gearboxes have strong power transmission capability and can provide stable high torque to ensure the efficient operation of the Roller Gearboxes during material processing. The mining excavation gearboxes are made of high-quality high-strength alloy materials and are precision heat-treated for extremely high hardness and toughness, which greatly improves the wear resistance of the gears and extends their service life.
Gear meshing adopts advanced tooth shape and precision machining technology, meshing accuracy and smoothness are optimised, minimising energy loss and improving transmission efficiency. Unique lubrication and cooling system can quickly dissipate heat, maintain ideal working temperature and safeguard the performance of gears and bearings, thus improving the reliability and stability of the equipment.
Designed to withstand frequent load fluctuations and transient shocks, the gearbox offers superior resistance to vibration and shock, ensuring seamless operation and reducing the risk of failure. Its intelligent design includes a real-time monitoring system that continuously analyses the operating status of the plant's conveyor gearboxes, providing early warning of potential failures so that maintenance can be carried out in a timely manner.
The optimised sealing structure keeps out dust, contaminants and moisture, maintaining internal cleanliness and lubrication integrity, which is critical to the reliability of chemical mixing gearboxes. The compact form saves installation space and is easy to integrate with other equipment, simplifying installation and commissioning. In addition, the machine-cutting gearbox is highly compatible with different manufacturers and models of roller presses, providing users with flexibility and convenience.
Main technical parameters
Torque range: 200-5,800 kN-m, suitable for roller presses of different sizes and operating intensities.
Speed ratios: 25-125, offering a wide choice of speeds to meet specific production process requirements.
Main areas of application
Cement production: Improving the efficiency and quality of cement production by facilitating the extrusion and grinding of raw materials.
Mining: Support beneficiation operations through reliable crushing and grinding in mining excavation gearbox systems.
Metallurgical industry: seamless rolling and forming of metallic materials with MPG standard gearboxes, ensuring smooth production workflows.
Important Notes
INSTALLATION: Refer to the manual and follow the steps closely to ensure proper and safe placement of components.
CLEANING: Thoroughly clean the gearbox and components prior to installation to prevent contamination.
BOLTINGS: Check the tightness of all bolts before operation to avoid the dangers associated with loosening.
START-UP: Apply load gradually during start-up to prevent shock damage caused by instantaneous high loads.
Monitoring: Monitor the oil temperature and pressure during operation; if the parameters are out of the normal range, stop the operation and check them.
LUBRICATION: Periodically evaluate the quality of the lubricant and change it as necessary to maintain optimum performance.
MAINTENANCE: Never commission or service the gearbox while it is in operation; always switch off and disconnect the power supply first.
LONG TERM SHUTDOWN: Protect the gearbox during long periods of shutdown by using rust inhibiting oil and a dust cover.
INSPECTION: Routinely check gear wear, bearing clearances and other components; address problems promptly.
Training: Ensure that operators are professionally trained in operation and maintenance procedures.
Product Highlights
Stable Metallurgical MPG Roller Gearboxes
Gearboxes for paper machines
Reliable Metallurgical MPG Roller Gearboxes
Henan Bocheng International trade Co.，LTD
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